Industrial Plant Facility
High-Performance Industrial Lithography
Advanced engineering setups built for consistent print execution across vast operational demands.
Advanced engineering setups built for consistent print execution across vast operational demands.
Our plant utilizes advanced oil-based ink systems transferred from custom-etched aluminum plates. This process provides remarkable color vibrancy, absolute sharpness on micro-text (fonts under 4pt), and incredible depth across dark backgrounds.
By using highly accurate digital densitometers and automated ink fountains, our operators keep identical color codes throughout continuous printing runs of hundreds of thousands of sheets.
We host a comprehensive array of German-made printing presses, capable of processing various sheet dimensions.
| Machine Name & Model | Detailed Specifications | Qty |
|---|---|---|
| Heidelberg SM 74-5H+L | 20 x 29 Inches maximum sheet dimension, 5 Color, CP Tronic control panel, Automated wash systems, Drystar IR Dryer integration, Technotrans water cooling. | 1 |
| Heidelberg 19x26 MO-F | 5 Color high-speed offset press optimized for paper board packaging. | 1 |
| Heidelberg 52 | 2 Color commercial speed press optimized for quick brochures. | 2 |
| GTO 46 | 2 Color system ideal for single-color and dual-color invoices. | 2 |
| Heidelberg 19x26 | 1 Color press for structural single-color outer cartons. | 1 |
| Heidelberg 46 | 1 Color commercial envelope and quick-bill printing unit. | 1 |
Our finishing capabilities transform flat-printed sheets into structural retail packaging masterpieces.
We run **5 heavy-duty automated die-cutting machines** that process complex cardboard templates with micro-millimeter alignment accuracy, guaranteeing perfectly straight edges.
Equipped with **matte and shine lamination rollers, standard lamination machines, and dual UV curing ovens** to apply premium glossy textures, varnish, or protective Spot UV coatings.
Featuring a **high-volume linear pasting machine and heavy-duty programmatic paper cutters** to crease, fold, glue, and finalize cardboard unit boxes at high speeds.
Paperboard is highly sensitive to atmospheric humidity. Moist paper can swell, warp, and cause serious alignment issues during printing. To eliminate this, our printing hall maintains a consistent humidity of 50-55% and a temperature of 22°C year-round.
By managing these parameters, we ensure that every box folds perfectly and fits automated packaging assembly lines smoothly.
A look at our average daily material processing capabilities across various segments.
Duplex Boxes/Day
Booklets/Invoices/Day
Die-Cut Stickers/Day
Shopping Paper Bags/Day
We actively minimize our environmental impact by implementing circular waste management systems throughout our factory floor. All paperboard trim and offcuts are baled and returned to recycling mills to minimize land waste.
Furthermore, we primarily deploy soy-based organic ink formulas. These soy inks produce extremely vivid CMYK profiles while significantly decreasing volatile organic compound (VOC) emissions compared to standard petroleum inks.